Category: Reel Cable
Hotline
Tel: +86 133 1175 6197
WeChat: L13311756197
Email: postmaster@suoqi-cable.com
Shanghai Suoqi Port Machinery Gantry Crane Reel Cable Product Details
1. Product Overview
The Shanghai Suoqi Port Machinery Gantry Crane Reel Cable is specifically designed for the complex operating conditions of gantry cranes, precisely matching their frequent movement and cable retraction needs in ports, docks, logistics warehouses, and industrial manufacturing workshops, ensuring stable transmission of power and control signals, and is a key component for ensuring efficient and safe crane operation.
2. Application Scenarios
Port loading and unloading operations: During container lifting at ports, cables must withstand frequent lifting, rapid movement, and heavy load tension. Cable tray cranes precisely grasp and transport containers, providing stable power supply to ensure efficient loading and unloading operations. They can assist in completing [X] container loading and unloading operations per hour, greatly improving port throughput efficiency.
Logistics Storage Handling: Inside the logistics warehouse, bridge cranes shuttle between shelves to move goods. Cables need to adapt to multiple bends and twists in narrow spaces, meeting the equipment's flexible maneuvering requirements, ensuring goods are quickly and accurately transported to designated locations, and improving the turnover speed of warehouse logistics.
Industrial manufacturing workshops: such as steel mills lifting steel materials or machinery factories handling large components. Cranes operate in harsh environments with high temperatures, iron filings splashing, and oil stain erosion. With excellent performance, this reel cable operates stably, ensuring smooth production processes and avoiding downtime losses caused by cable faults.
3. Product Advantages
Ultra-strong tensile strength, stable and durable: Internally constructed with a multi-layer tensile system, using a high-strength aramid woven layer that can withstand tensile forces up to [X] newtons, equivalent to the tensile force when lifting [X] tons of objects. Reinforced with Kevlar fibers, it effectively disperses stress, preventing conductor breakage and structural loosening during heavy lifting or rapid equipment movement, ensuring long-term stable operation and significantly reducing maintenance and downtime caused by cable breakage.
Wear-resistant and damage-resistant, long-lasting: The outer sheath uses imported ultra-wear-resistant polyurethane (PUR) material, with a Shore hardness above A90, offering abrasion resistance five times better than ordinary rubber sheaths. During frequent cable unwinding and unwinding by cranes, it effectively resists friction from drums, pulleys, and other components, as well as scrapes from gravel and debris on site. After [X] ten thousand wear cycle tests, surface wear is <0.1mm, significantly extending cable service life and reducing replacement costs.
Weather-resistant and corrosion-resistant, adaptable to harsh environments: Against high salt spray, high humidity in ports, as well as harsh conditions such as acid and alkali corrosion, high temperatures, and ultraviolet rays in industrial environments, the cable offers outstanding weather resistance and corrosion resistance. Tested for 720 hours without corrosion or cracking, it maintains good flexibility and electrical performance over a wide temperature range from -40°C to 90°C, effectively resisting various environmental erosions and ensuring stable operation in extreme conditions.
Flexible bending resistance, flexible adaptation to equipment: Optimized cable structural design, using highly flexible insulation materials and special cable-forming processes, with a minimum bending radius of only 8 times the cable's outer diameter. During the complex movements of cranes, cables can bend flexibly, easily handling multiple bends and twists, making twisting and deformation less likely, perfectly adapting to the various motion trajectories of cable tray cranes and ensuring unaffected power and signal transmission.
Professional manufacturing, reliable quality: Shanghai Suoqi has over 20 years of experience in cable manufacturing, introducing advanced German production equipment and precise craftsmanship. From strict selection of raw materials, to the entire production process following the ISO 9001 quality management system and international electrotechnical standards, to multiple testing procedures for finished products, every cable reel is ensured to have stable electrical performance and be safe and reliable, with quality trusted by third-party authoritative institutions.
4. Cable structure
Conductor: Made of high-purity oxygen-free bare copper wire, following IEC 60228 Class 5 standards, and using a fine strand-stranded stranding process, multiple strands of fine copper wire are tightly arranged. This structure reduces resistance, minimizes power loss, and offers excellent conductivity, ensuring efficient power transmission to meet the high-power operation requirements of cranes.
Insulation: Select special modified PVC insulation material, featuring high dielectric strength and low dielectric loss characteristics, effectively preventing leakage and short circuit. The wire core colors are strictly distinguished according to VDE 0293 standards, facilitating quick identification during installation and maintenance, and improving work efficiency.
Tensile layer: Built-in high-strength aramid woven mesh and Kevlar fiber composite tensile layer, forming a robust tensile framework that evenly disperses tensile forces, providing comprehensive protection of the cable's internal structure from tensile damage, enhancing overall cable tensile performance.
Sheath: It uses a double-layer PUR sheath design, with a soft and elastic inner layer that provides cushioning protection for the cable and absorbs the stress generated during bending and twisting; the outer layer is hard and wear-resistant, further enhancing abrasion resistance, corrosion resistance, and waterproof performance. The sheath color is usually black or yellow, and can be customized according to customer requirements to meet the visual and functional needs of different usage scenarios.
5. Technical Data
Operating voltage: 600/1000V (higher voltage levels can be customized as needed)
Test voltage: 4000V
Operating temperature range: -40°C to 90°C
Minimum bending radius: 8 times the cable outer diameter
Tensile strength: [X] N (customizable for higher strength)
Wear Resistance Test: Passed [X] ten thousand wear cycles, surface wear < 0.1mm
Salt spray test: 720-hour salt spray test, no corrosion or cracking
Waterproof rating: IP67 (can be submerged in water for short periods without impact)
6. Ordering Instructions
Minimum order quantity: Regular orders start at 200 meters, small batch customization is supported, and special specifications can be confirmed by contacting customer service.
Delivery cycle: Standard products ship in 5-7 working days, customized products in 7-15 working days depending on complexity.
Invoice issuance: 13% VAT special invoice can be provided.
Customization services: If you have special requirements for cable conductor specifications, tensile strength, sheath color, or resistance to high or low temperatures, simply provide detailed information such as equipment parameters, operating environment, and performance indicators. The professional technical team at Shanghai Cable Enterprise will offer you one-on-one solution design and sample prototyping services to tailor cable products that best meet your needs.
